6 Key Trends Shaping Cutting Technology in 2025
Cutting technology doesn’t stand still and 2025 is already shaping up to be a year of major change. Production speeds are going up, materials are getting trickier to work with, and sustainability is no longer optional. All of this is pushing both machines and blades to evolve, fast.
At Sollex, we talk to manufacturers, converters, and machine builders all over Europe every day. That gives us a pretty good feel for what’s going on in the industry and what’s coming next.
Smarter Machines Need Smarter Cutting
Automation has been around for a while now. But what we’re seeing in 2025 is something different: cutting systems that can actually think for themselves. Built-in sensors track blade wear, adjust pressure in real time, and let you know when it’s time to change the blade before something breaks.
To keep up, the blades need to be just as smart or at least sharp enough not to hold the system back. That means blades with tight tolerances, consistent performance, and a longer lifespan. At Sollex, we supply machine knives and razor blades that are made exactly for this kind of environment.
The Materials Are Changing — and So Are the Demands on Blades
Modern production lines aren’t dealing with just one or two materials anymore. It's recycled plastic one minute, a sticky multilayer film the next, then laminated composites, copper foil, aluminum… and that’s before lunch. These materials are tough and they wear down regular blades fast.
That's why there’s a growing demand for blades made from harder stuff. Tungsten carbide. Ceramic. High-performance coatings. These materials help keep blades sharp longer, reduce wear, and handle aggressive substrates without melting down.
At Sollex, we’ve been working on this for years. We offer coated razor blades and solid carbide knives that are built for exactly these kinds of jobs: longer blade life, fewer stoppages, cleaner cuts.
Non-Mechanical Cutting Methods Are Gaining Ground
Traditional knives are still the go-to in most industrial cutting processes. But technologies like ultrasonic, laser, and waterjet cutting are becoming more common, especially for sensitive or tough materials where conventional blades fall short. These methods can offer cleaner results, less tool wear, and better control.
At Sollex, we supply ultrasonic knives that are ideal for cutting composite materials, providing a precise cut with reduced friction and minimal dust, something that’s hard to achieve with mechanical blades alone.
Customized Cutting Solutions Are in Demand
Mass production with large batch sizes is fading. Instead, we’re seeing a clear shift toward specialized, tailored production runs. More and more of our customers come to us with highly specific cutting needs, whether it’s a unique edge geometry, ultra-tight tolerances, or a custom coating designed for a tricky material.
And it’s not just niche industries asking. Even companies producing common materials like packaging, plastic film, and printed materials are now looking for made-to-order knives and blades to improve efficiency and end-product quality.
Local Suppliers Are Making a Comeback
Global supply chains have taken a beating in recent years. As a result, many manufacturers are rethinking how and where they source their cutting tools. Speed, consistency, and personal service have become just as important as price.
Sollex ships machine knives and industrial razor blades from our warehouse in Malmö, Sweden, to customers across Europe. Our clients appreciate the fast delivery — but even more, they value our technical know-how and support throughout the process.
Order Industrial Razor Blades and Machine Knives From Sollex
For nearly a century, Sollex has been helping customers solve cutting challenges. We work closely with converters, OEMs, and manufacturers in Sweden and throughout Europe, offering a wide selection of precision blades and knives — and we’re happy to help you find the right solution.
Here's a look at what we offer:
Machine Knives for Flexible Packaging
Circular knives, top and bottom knives, and disc knives, crush cut knives, toothed blades, perforation blades, tungsten carbide rotary knives, pointed knives - all built to handle a wide range of packaging materials.
Industrial Razor Blades for Film and Foil
3-hole blades, injector blades, slitter and rewinder blades, ceramic-coated razor blades, tungsten carbide blades, designed for clean cuts in stretch film, plastic film, and thin foils.
Granulator knives, pelletizer blades, carbide recycling knives, engineered to tackle the demands of recycled plastics and tough materials.
Paper and Board Cutting Knives
Top and bottom circular knives, pointed knives, carbide slitter blades, crush cutters, rotary knives, and perforation blades, optimized for high-speed precision.
Tailor-made for digital cutting systems like Zund, Summa, Atom, Aristo, Esko, and Gerber ensuring clean cuts and long tool life for every type of job.
Workplace safety is crucial. Our safety knives are perfect for opening cardboard and plastic packaging safely in warehouse and logistics environments.
Hand Knives and Blades for Professionals
From drywall and roofing felt to flooring we offer long straight blades, short straight blades, hooked blades, snap-off blades, concave (half-moon) blades, scalpels, and more.
Custom Cutting Solutions
Need something specific? Sollex specializes in custom industrial blades and razor blades made to your exact specs: material, geometry, coating, or packaging.
If you have any questions or need assistance placing an order, please contact us. Call us at +46 (0)35-15 75 00 or email order@sollex.se, we’re here to help.
